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Packaging materials and packaging formats are constantly changing along with people's consumption habits, the needs of distributors' transportation and warehousing, and the requirements of government management departments. Such as the miniaturization of beverage bottles, the thin and light bottle body, and the convenience of carrying; transport packaging should be convenient for storage and transportation; packaging should have product promotion function; packaging materials should be harmless to the human body and environmental protection; packaging identification should help to achieve product quality tracking And traceability and so on. This puts higher requirements on packaging technology. Manufacturers of packaging machinery need to produce suitable packaging machines based on these changes; packaging companies need packaging lines or manufacturing plants that can meet the above requirements. 
How to shorten the development time of the packaging machine and reduce the development cost is the second challenge;
How to make your own packaging machine easy to interconnect and communicate with other manufacturers' machines when it is used to form a packing line or a packing factory on various machines. How to transmit the working status, energy consumption and failure information of the machine to the whole line or The whole plant management system is the third challenge.
To meet these challenges, there is a need for true solutions.
For the first challenge, our solution is to modularize the machine and use multi-axis servo systems to replace the traditional mechanical parts such as gears, cams, etc., so that the conversion of packaging materials and packaging can be easily and quickly completed, which is the so-called flexible;
For the second challenge, our solution is to provide customers with tested and commonly used process software packages that can be directly invoked in the control program;
For Challenge 3, we can provide customers with communication products that support common communication protocols to facilitate communication between machines and between machines and upper-level systems; we also provide standardized data interfaces that conform to OMAC standards and adapt to different types of machines, making machines Work status, energy consumption, and fault information are transmitted to the upper management system in an industry-recognized standard format.
For packers, how to provide the diversified commodities needed by the market, improve product quality, track and trace products, reduce the total cost of ownership (TCO) of packaging plants, and increase production efficiency are their goals. To help packers achieve these goals, they need to provide a solution called the optimal packaging line. What is the optimal packaging line? Here is an example of a beverage PET bottle filling line.
1. Standardized hardware and software. When the machine on the bottling line contains many different kinds of automation products, due to different performance, different interfaces, and different programming methods, the cost of spare parts, procurement, training, equipment maintenance, etc. will increase. OPL requires the selection of automation products to take into account network connectivity, processing capabilities, self-diagnosis capabilities and other functions. While meeting the above requirements, the types of hardware products should be as small as possible, thereby greatly reducing spare parts inventory, personnel training, and troubleshooting. Equipment maintenance and other aspects of the time and cost. Software selection must take into account compatibility with common software systems
2. Standardized data interfaces and control programs. Control programs and data interfaces adopt the OMAC recommended standards. This facilitates the interconnection between machines and between machines and upper systems, and makes full use of pre-tested process software packages to reduce program development time and facilitate debugging. And modifications.
3. Standardized network structure. It can collect standardized interface data and transfer it to the upper management system (such as MES) to realize the management of production, energy consumption, downtime and causes, which can reduce production costs and increase production efficiency. Use the network to realize fault self-diagnosis, software backup and recovery functions, and reduce downtime.
4, standardization of the entire line display system. The use of a standardized, widely recognized operating interface and full-line display enables the working status of the packaging line to be clear at a glance, making the operation easier and easier to reduce the labor intensity and training costs of the operators.
In summary, optimizing the packaging line is an effective way to help packagers provide products that meet market needs and reduce overall cost of ownership.
These are the solutions recommended by Tiantuo Quartet for the packaging machinery industry optimized packaging line. What we share with you is the solution of the packaging machinery industry's optimized packaging line for your reference. Tiantuo Sifang Intelligent Manufacturing's total solution provides a full set of optimization solutions for the packaging machinery industry, enhancing independent innovation capabilities and overcoming the shortcomings of traditional solutions. Whether it is production or logistics, whether it is within the factory or more distances, whether it is wired connection or wireless communication, each field deserves serious treatment. Five plans and one goal, Tiantuo Quartet hopes to lead the “industrial interconnection†to a higher level through the “Sail†series. Tiantuo Sifang is committed to being a first-class service provider that can provide automation, digital, intelligent products and integrated solutions and platforms for industrial companies and governments. Welcome to Tiantuo Quartet public number: bjttsf2013 to learn more about Tiantuo Quartet Communication Integration Solutions.
Siemens Packaging Machinery Industry Optimized Packaging Line Solution
Tiantuo Sifang, as a leading global supplier of intelligent manufacturing solutions and a high-tech enterprise in the field of smart manufacturing, can provide the majority of industrial enterprises, the government with the main business solutions for automation control, electrical transmission and intelligent manufacturing, and provide collection systems. Integrated, digital factory project implementation, smart manufacturing innovation center and incubator construction and intelligent manufacturing cluster overall solution. At the same time, the company sells Siemens industrial software and hardware products to form a comprehensive business and service integrating sales, maintenance, service, and OEM customers and production process customer solutions. For packaging machinery manufacturers, how to make the same packaging machine adapt to different packaging materials and packaging types through simple operations is one of the challenges;