Robots are becoming a new force in China's plastics industry for two reasons. First, manufacturers are looking for solutions to increase labor costs, but more are to improve efficiency and the overall quality of the manufacturing process. According to information provided by the Frankfurt-based International Robotics Alliance, in 2015, 68,600 robots were put into use in China, making it a world's leading robotics market with ease. In the same year, Europe purchased a total of 50,100 robots. Consistent with this trend, Chinese plastics manufacturers report a wider range of robots. For example, the new injection molding company Evco Plastics in Dongguan can "turn off the lights" production, because there are no workers in the workshop to look after the machine, the goal is: quality and efficiency. Automation has entered the plastics supply chain industry for decades. Today, in the lobby of the China Canton Fair, even if it is a factory that produces small molds in the suburbs of Shenzhen, the brochure is proudly listed with CNC machine tools and automated testing equipment, and most of them are imported. TK Group, China's largest and most international mold company, said it is increasing the company's automated production level, and as a result of last year's severe operating conditions, the company's profits have increased. For the US injection molding company GW Plastics has a factory in Dongguan, for them, the main purpose of improving production automation is to improve product quality. Headquartered in Bethel, Vermont, GW has facilities in the United States and Mexico. The company is responsible for the vice president of international business. “The labor costs in Mexico and China are lower than in the US, but our customers value product quality, and automated production and inspection are the best solutions to improve product quality,†said Bucha. In a reply to the email interview, Bucha said: "We believe that customizing the development of automated production for our customers is an important part of the services we provide to our customers." These companies are also active practitioners of China's national policy. China has enacted the ambitious “Made in China 2025†program, which means that by 2025, the proportion of robots per 10,000 workers will reach 150. In order to achieve this goal, efforts must be made. Although China is the world's largest industrial robot market, its density is not high. There are only 49 robots per 10,000 workers, and the global average is 69. Leading is South Korea, with 531 robots with a fleet rate of 531, Singapore with 395, Japan with 305, Germany with 301 and the United States with 8,176. President of IFR. Gamma said that the Chinese government has made raising factory automation an important task. The organization's February report pointed out that by 2019, 40% of global robot production will be installed in China. Gamma said: "This field has grown tremendously in China in the past few years and will grow rapidly in the future. The driving force is mainly from the Chinese government. They proposed China Manufacturing 2025 to support automated production and hope to become the global leader in automated production. This area will continue to grow."
2.0mm (0.079") Pitch Female Headers
Overview
2.00 mm pitch female sockets/headers are low-profile connectors designed for signal and low power PC board connections when space is at a premium. Options include through-hole, surface mount and can be customized for mixed technology, press-fit and pass-through terminations. The pins and blades are available in various sizes, counts, amperages, and plating.
Communications
Through-Hole (Poke-In) 2 Pin Header,2.0Mm Female Pin Header,2.0Mm Pcb Connector,2.0 Pcb Header,0.079" Pitch Female Headers,2.0mm Female Pin Header SMT, 2.0mm Female Pin Header THT ShenZhen Antenk Electronics Co,Ltd , https://www.antenkcon.com
The 2.0mm pitch female headers are commonly found in PC`s and are also made to work in Arduino boards, Arduino Pro and Arduino Mega with either single or double-row female headers, facilitating connections for programming and incorporation into other circuits. They have the perfect height for clearing the USB-B connector and great for stacking multiple shields.
Female header always called as [Header connector", Antenk provide widely range of header connector, from 2.54mm (.100″ inch) pitch to 1.0mm (.039″ inch) pitch. The number of pins (contacts) is from 2 to 40 pins per orw. There are three type: Straight (Dip Vertical), Right angle, SMT (surface mount).
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Applications of 2.0mm Pitch Female Headers
Electronics:
LED applications
Arduino boards
Solar applications
Weighing systems
Appliances:
Air conditioner
Refrigerator
Microwave oven
Washing machine
Water heater
Shower toilet
Washer/Dryer
Stove
Automotive, Heavy Duty Military and Marine
For densely packed equipment requiring weight reduction and downsizing and for tough and harsh conditions.
Vehicle infotainment
Computer peripherals
Battery Connections
Battery connections rely on the ability of the current to pass reliable and solid current. This prevents overheating in the circuit and voltage drop.
Rechargeable battery packs
Battery balancers
Battery eliminator circuits
Medical Diagnostic and Monitoring equipment
Heart monitors
Datacoms
Mount Type: Through-hole vs Surface Mount
At one side of this female header is a series of pins which can either be mounted and soldered directly onto the surface of the PCB (SMT) or placed into drilled holes on the PCB (THM).
Best used for high-reliability products that require stronger connections between layers.
Aerospace and military products are most likely to require this type of mounting as these products experience extreme accelerations, collisions, or high temperatures.
Useful in test and prototyping applications that sometimes require manual adjustments and replacements.
2.0mm vertical single row female header, 2.0mm vertical dual row female header, 2.0mm right-angle single row female header and 2.0mm right-angle dual row female header are some examples of Antenk products with through-hole mount type.
Surface-Mount
The most common electronic hardware requirements are SMT.
Essential in PCB design and manufacturing, having improved the quality and performance of PCBs overall.
Cost of processing and handling is reduced.
SMT components can be mounted on both side of the board.
Ability to fit a high number of small components on a PCB has allowed for much denser, higher performing, and smaller PCBs.
2.0mm Right-angle Dual Row female header, 2.0mm SMT Single row female header and 2.0mm SMT Dual row female header are Antenk`s SMT female headers.
Soldering Temperature for 2.0mm Pitch Female Headers
Soldering SMT female connectors can be done at a maximum peak temperature of 260°C for maximum 60 seconds.
Orientation/Pin-Type: Vertical (Straight) and Right-Angle
2.0mm pitch female headers may be further classified into pin orientation as well, such as vertical or straight male header or right-angle female header.
Vertical or Straight Female Header Orientation
One side of the series of pins is connected to PCB board in which the pins can be at a right-angle to the PCB surface (usually called "straight" or [vertical") or.
Right-Angle Female Header Orientation
Parallel to the board's surface (referred to as "right-angle" pins).
Each of these pin-types have different applications that fit with their specific configuration.
PCB Connector Stacking
For 2.0mm pitch female headers, the orientation is either offered as vertical or right-angle, which are options. Elevated sockets/female headers can be available upon request.
Profile Above PCB
This type of configuration is the most common way of connecting board-to-board by a connector. First, the stacking height is calculated from one board to another and measured from the printed circuit board face to its highest insulator point above the PCB.
Elevated Sockets/Female Headers
Elevated Sockets aka Stacked sockets/receptacles or Mezzanine are simply stacked female headers providing an exact distance requirement between PCBs that optimizes electrical reliability and performance between PCB boards.
Choosing this type of stacking configuration promotes the following benefits:
Connector Isolation - the contacts are shrouded preventing cable connection mishaps and good guidance for the mating header connectors.
For off-the-shelf wireless PCB module, stacking height is optimized with elevated sockets.
Offers superior strength and rigidity.
Polarisation prevents users from inverted insertion.
Single, Dual or Multiple Number of Rows
For a 2.0mm straight or vertical female header, the standard number of rows that Antenk offers ranges from 1 to 2 rows. However, customization can be available if 3, 4 or n number of rows is needed by the customer. Also, the number of contacts for the single row is about 2-40 pins while for dual row, the number contacts may vary from 2-80 pins.
Pin Material
The pins of the connector attached to the board have been designed with copper alloy. With customer`s demand the pins can be made gold plated.
Custom 2.0mm Pitch Female Headers
Customizable 2.0 mm pitch female headers are also available, making your manufacturing process way faster as the pins are already inserted in the headers, insulator height is made at the right size and the accurate pin length you require is followed.
Parts are made using semi-automated manufacturing processes that ensure both precision and delicacy in handling the headers before packaging on tape and reel.
Tape and Reel Packaging for SMT Components
Antenk's SMT headers are offered with customizable mating pin lengths, in which each series has multiple number of of circuits, summing up to a thousand individual part number combinations per connector series.
The tape and reel carrier strip ensures that the headers are packaged within accurately sized cavities for its height, width and depth, securing the headers from the environment and maintaining consistent position during transportation.
Antenk also offer a range of custom Tape and reel carrier strip packaging cavities.