How does the vulcanizer work?

According to the principle of measurement, it can be divided into two types. The first type is to apply a certain amplitude force to the rubber compound, and to measure the corresponding deformation amount, such as Wallace vulcanizer and Acrylic vulcanizer, and another type to apply a certain amplitude to the rubber compound. The shear deformation is measured and the corresponding shear force is measured, including a rotor and a rotorless disk vibrating vulcanizer. According to the classification, there is a conical vulcanizer suitable for sponge products, a vulcanizer suitable for factory quality control, a differential vulcanizer suitable for research, a program temperature control vulcanizer suitable for simulating the vulcanization process of thick products, and determining the optimum vulcanization state. Wait. Most of the domestically produced ones are this type of rotorless vulcanizer.

This class is a new generation of mechatronic products. It mainly consists of the main unit, temperature measurement, temperature control, sensor, computer, lower computer data acquisition, printer and electrical chain.

The temperature control circuit consists of an adaptive high-precision PID temperature controller, a state relay, a platinum resistor and a heater. It can automatically track the changes of the external power grid and the ambient temperature, and automatically and in real time correct the PID parameters to achieve fast and precise temperature control. . The data acquisition system, with the strong support of the computer database and related software, stores all the data for each measurement and optimizes the parameters. According to the optimization scheme, all the data can be sorted to find the optimal vulcanization parameters. In addition to printing the vulcanization curve in real time, any previous vulcanization curves and parameters can be echoed and printed on the display.

The button on the computer of the rotorless vulcanizer has the same function as the button on the host panel, so that the user can operate. The computer's software interface is quite friendly and extremely easy to use. Users can accurately measure the scorch time, the vulcanization time, the vulcanization index, the maximum and minimum torque, etc. It is the rubber industry to control the quality of rubber compounds, rapid inspection and rubber basic research.

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